This rugged power supply is based on the popular LM338 3-pin voltage
regulator. The LM338 is capable of supplying 5 A over an output voltage
range of 1.2 V to 32 V with all standard protections like overload,
thermal shutdown, over-current, internal limit, etc., built in. In this
power supply, some extra protections have been added to make it
particularly suitable for use with low to medium-power portable and
mobile VHF/UHF (ham) and 27 MHz transceivers. Diodes D4 and D5 provide a
discharge path for capacitors C1 and C2. Diode D8 protects the supply
against reverse polarity being applied to the output terminals.
Capacitor C1 assists in RF decoupling and also increases the ripple
rejection from 60 dB to about 86 dB.
If
junction R1-R2 is not grounded by switch S1A, transistor T2 starts to
conduct, causing the regulator to switch to zener diode D7 for its
reference voltage (13 V). The PSU output voltage will then be 12.3 V.
Normally, T2 will be off, however, and the PSU output voltage is then
about 8.8 V. The high/low switch is useful to control the RF power level
of modern VHF/UHF handhelds. Transistor T1, a p-n-p type BC557, acts as
a blown-fuse sensor. When fuse F1 melts, T1 starts to conduct, causing
LED D6 to light. If, for whatever reason, the PSU output voltage exceeds
about 15 V, thyristor THR1 is triggered (typically in less than a
microsecond).
Such a high-speed ‘crowbar’ may look like a drastic
measure, but remember that this kind of protection is required by
digital ICs that will not stand much overvoltage. The crowbar, when
actuated, will faithfully destroy fuse F1 rather than allow the PSU to
destroy expensive ICs. The two LEDs on the S1B contacts not only act as
‘high/low’ indicators but also as power-on indicators which are turned
off when the mains voltage drops below about 160 V. If you envisage
‘heavy-duty’ use of the PSU, then voltage regulator IC1 should be
mounted on as large a heatsink as you can get. The minimum we’d say is
an SK129 heatsink from Fischer (Dau Components).