It sometimes comes as a bit of a shock the first time you need to
replace the batteries in an LED torch and find that they are not the
usual supermarket grade alkaline batteries but in fact expensive Lithium
cells. The torch may have been a give away at an advertising promo but
now you discover that the cost of a replacement battery is more than the
torch is worth. Before you consign the torch to the waste bin take a
look at this circuit. It uses a classic two-transistor astable
multivibrator configuration to drive the LEDs via a transformer from two
standard 1.5 V alkaline batteries.
The operating principle of
the multivibrator has been well documented and with the components
specified here it produces a square wave output with a frequency of
around 800 Hz. This signal is used to drive a small transformer with its
output across two LEDs connected in series. Conrad Electronics supplied
the transformer used in the original circuit. The windings have a 1:5
ratio. The complete specification is available on the (German) company
website at www.conrad.de
part no. 516236. It isn’t essential to use the same transformer so any
similar model with the same specification will be acceptable.
The
LEDs are driven by an alternating voltage and they will only conduct in
the half of the waveform when they are forward biased. Try reversing
both LEDs to see if they light more brightly. Make sure that the
transformer is fitted correctly; use an ohmmeter to check the resistance
of the primary and secondary windings if you are unsure which is which.
The load impedance for the left hand transistor is formed by L in
series with the 1N4002 diode. The inductance of L isn’t critical and can
be reduced to 3.3 mH if necessary. The impedance of the transformer
secondary winding ensures that a resistor is not required in series with
the LEDs.
Unlike filament type light sources, white LEDs are
manufactured with a built-in reflector that directs the light forward so
an additional external reflector or lens glass is not required. The
LEDs can be mounted so that both beams point at the same spot or they
can be angled to give a wider area of illumination depending on your
needs. Current consumption of the circuit is approximately 50 mA and the
design is even capable of producing a useful light output when the
battery voltage has fallen to 1 V. The circuit can be powered either by
two AAA or AA size alkaline cells connected in series or alternatively
with two rechargeable NiMH cells.